全自動數標機

1、 概述 （Overview）

本機適用于標簽卷筒入倉庫前的，整卷標簽張數的清點。自動數標機屬新一代系列性能設備，是根據自動貼標機的工藝及技術要求進行專業設計與制造的。

The machine is suitable for counting the labels when checking or storage the labels in roll. The machine is special designed according to the process of the labeling machine.

2、使用參數 （Operation Parameters）

本機結構：由步進調速電機、電子計數機、光電開關組成。采用電眼檢測，準確、穩定。主機由PLC、觸摸屏控制。

The structure of the machine: consist of stepping speed control motor, electronic counting machine, optoelectronic switch. The main system is controlled by the PLC and the touch screen.

1) 設備電路由總電源開關、顯示器、正反轉開關組成。

— The circuit is consist of power switch, monitor, clockwise and anti-clockwise switch.

2) 計數器為顯示器計數器。

— The counter adopts display screen to show the counting number.

3) 標簽規格：標簽卷筒芯內徑：Ф76mm

標簽紙卷外徑：較大Ф300mm

標簽卷筒紙高度：150mm以內

— Specifications of the labels: Inner diameter: Ф76mm

                           Outer diameter:(max) Ф300mm

                           The height of the roll: (max) 150mm

4) 電源：110V/50HZ

— Power supply: 110V/50HZ

5) 精度誤差：±1‰

— Accuracy error: ±1‰

6) 功率：0.5KW

— Power: 0.5KW

3、操作流程 (Operational Process)

1) 按圖示正確安裝標簽，調整各部位的高度。

將待計數的標簽放于被動標紙盤上，并準備一個空的內徑為76mm，高度與標簽一致的標簽卷，將空標簽卷套于主動標紙盤上，此時將標簽頭繞過導標輪→光電→導標輪，纏繞于空紙卷上（建議在標簽的開頭和結尾留一段沒有標簽的空白底紙，以便于降低數標誤差），纏繞完畢后，將有機玻璃覆標盤蓋好（覆標盤應與標簽卷距離略微空隙，否則會壓到標簽導致底紙撕裂），鎖緊螺絲，并插好固定鋼桿，此鋼桿在插的時候應選擇恰當的插孔，防止空紙卷在纏繞過程中產生打滑的現象。

— Fix the label roll according to the graphical representation, adjust the height of every part.

Put the label on the driven plate, preparing an empty label roll, which inner diameter is 76 mm, height is consistent with the label,  put the empty roll on the drive plate, wind the label through the leading wheel- optical - leading wheel, winding on the empty label roll (recommended leave a period of blank paper without label at the beginning and the end, so that reduce the error), winding finished, put the organic glass cover on the roll(leave a bit space between the plate and the roll, otherwise the plate will be press on the label, and tear the paper), then lock the screw, insert the fixed steel rod, choose appropriate socket when insert the steel rod, prevent the skid phenomenon during the winding process.

2) 檢查標簽位置是否正確。

— Check out if the label position is correct.

3) 開電源，點擊工作畫面到數標畫面，再點擊啟動。

— Turn on the power supply, press the working page to the counting page, then click the key of run.

4) 確認無故障后可以正常生產。

— After confirmed trouble-free can operate normally.

5) 生產完成后，解除警報，點擊停止。

— Finished, release the warning, click stop.

6) 關機，拔掉電源。

— Turn it off, unplug the power.

4、數標參數注解（The Parameter Annotation）

1) 較高速度：表示剛開始運行時的速度，可根據需要進行調節，此參數若有改動，需在改動之后將數標畫面中的當前數量和累計數量清零后，參數設置方可生效。此參數不宜過高也不宜過低，一般在500HZ-600HZ之間比較適宜。

— Max speed: means the speed in the beginning, can be adjusted according to need, if this parameter changed, it will take effect after clear the cumulative quantity and the current quantity. Do not set the parameter too high nor too slow, among 500 HZ to 600 HZ is appropriate.

2) 時間間隔：由于在數標過程中，主動盤上標簽卷的直徑越來越大，但是電機毎秒的轉速是固定的，所以當直徑變大的時候，那么周長（也就是毎秒計數的長度）就會變長，即毎秒需要計數的標簽數量增多，此時的檢測器的反應速度會跟不上，所以需要降低設備運行速度，時間間隔參數是用于設定多久降低一次速度。此參數不宜過低也不宜過高，主要取決于標簽的長短，標簽較長的情況可以略高，標簽較短的情況可以略低，一般在40-60s之間比較適宜。

— Time interval: during the counting process, the diameter of the roll on the drive plate is getting larger and larger, but the RPM of the motor is fixed, so when the diameter getting larger, then the circumference (that is length go through the photo electricity) will get longer, then the system will count more labels, the detector response speed can not keep up with, so need to reduce the equipment running speed, the time interval parameter is used to set how long the speed will reduce. Do not set the parameter too high nor too slow, it is mainly depend on the length of the label, the label longer can slightly higher, short tag can be slightly lower, among 40S to 60S is appropriate..

3) 速度變化：此參數指的是毎一次設備運行速度下降的頻率，通過對時間間隔的設置，則在設定的時間間隔到達后，總速度便會下降，此參數中的數值不宜過高，一般在20-40之間為宜。

舉例：較高速度為520HZ，時間間隔為50s，速度變化為20HZ

講解：設備在剛開始時的速度為520HZ，當運行50s后，速度降為500HZ，100s后速度降為480HZ

— Velocity change: this parameter means the frequency it decrease during the time interval，then after the time interval reached, the total speed will decrease the number you set. Do not set the parameter too high nor too slow, among 20 to 40 is appropriate.

— For example: The max speed the 520 HZ, the time interval is 50S, the velocity change is 20 HZ.

— Explanation: The speed at the beginning is 520HZ, when running after the 50S, speed reduced to 500HZ, after 100S speed reduced to 480 HZ.

5、參數的設置（How To Set The Parameters）

將顯示屏調到數標參數畫面，按SET鍵，再選中需要更改的參數，手動輸入數值調節完畢后，按ENT鍵確認，確認后，在數量清零后設置生效（參數在出廠前已設置為比較合適的參數，無需大副度調節）。

— Set the screen to the counting parameter image, press SET key, then pitch on the parameter needing to change, press SET button to enter,  select the data needs to adjust, then input the data, after adjusted, press key of ENT to confirm. After confirmation, it will take effect after clear the cumulative quantity and the current quantity. (The parameter has been SET before delivery, do not greatly adjustment).

6、注意事項（Announcements）

1) 該機使用110伏交流電，接通電源前請檢查一下機器各部位零件是否安裝到位。

— This machine use 110V alternating current (AC), please check each part of the machine parts is installed before turning on the power supply.

2) 務必使導輪底部導帶環處于同一水平線上，上導帶環推至與標簽邊緣之位置。

— Make sure all guide wheel at the same level, push the top wheel to the edge of label.

3) 確定標簽已拉順。

— Determine the label has been pulled straighten.

4) 確定標簽環繞路徑正確。

— Determine the label winded correct.